Gen 3 surging

Tech section strictly for the FJR. Everything from oil changes & suspension setup's to removing sheep hair from hard to reach places on the bike so that your wife never finds out.
User avatar
FJRoss
Veteran
Posts: 2669
Joined: Sat Apr 14, 2018 7:41 pm
FJRModel: 2011 FJR 1300
2017 BMW F700GS
Location: Fredericton NB (Canada)
x 814
x 2392

Re: Gen 3 surging

Post by FJRoss »

Festus wrote: Sun Nov 19, 2023 1:22 pm There's a FB group for FJR mechanics. I posted about this issue on there. Someone posted that we need to swap the Mass Air Flow Sensors. I questioned where they were, since the manual didn't list anything as Mass Air Flow Sensors. Silly me for asking a question, the person that said that responded "Then don't listen to me".

I thought it was an honest question, but I guess not, but none the less, it's the 2 sensors on top of the throttle bodies. Same part number for both. Viper Dad finally swapped them a week ago and it changed nothing.

I guess the last step is swapping the ECU? Any harm in doing that between our bikes? Just unplug and swap?
Shouldn't be any issue.

Did you ever try swapping fuel tanks (with pump assembly and lid for possible venting issues). What about complete fuel rail with injectors? Either of these things would be relatively quick and easy to do.
This has been going on so long that I can't remember what has been actually tried vs just discussed.
User avatar
Festus
Contributor
Veteran
Posts: 4855
Joined: Tue Mar 28, 2017 3:40 pm
FJRModel: 2013 FJR, 2023 KTM 390 Adventure
x 4045
x 10886

Re: Gen 3 surging

Post by Festus »

Yup, tanks swapped, injectors swapped, fuel rail changed out.
"That wasn’t as bad as I thought it would be" - 1911

"Stay thirsty, my friends"....... Wouldn't that mean I'm dehydrated all the time?
wheatonFJR
Contributor
I post more than I ride
Posts: 20404
Joined: Wed Jan 16, 2013 6:10 pm
FJRModel: 2013-Jwilly Special LD Delivery
Location: Travelers Rest
x 43640
x 18918

Re: Gen 3 surging

Post by wheatonFJR »

Festus wrote: Sun Nov 19, 2023 2:11 pm Yup, tanks swapped, injectors swapped, fuel rail changed out.
You guys don't just pin that throttle and go?
boatanchor, 3rd class.
User avatar
Festus
Contributor
Veteran
Posts: 4855
Joined: Tue Mar 28, 2017 3:40 pm
FJRModel: 2013 FJR, 2023 KTM 390 Adventure
x 4045
x 10886

Re: Gen 3 surging

Post by Festus »

When you pin the throttle, it goes. That's the problem.

At this point, he's replaced every sensor that has to do with acceleration, gone through everything everyone on this forum has said, except for the ECU, I think. There aren't any parts left to replace, unless it's spark related.

We've swapped coils, he's changed plugs. Unless it's upstream from the coil, or in the ECU, I'm at a loss, as is most everyone else who's looked at it. Bob worked on it for a while and couldn't resolve it at the time. Blind Squirrel and Powerman have both fiddled with it. Probably some other people as well.

I don't know what else to try other than swapping out the ECU.
FJRPittsburgh loved this
"That wasn’t as bad as I thought it would be" - 1911

"Stay thirsty, my friends"....... Wouldn't that mean I'm dehydrated all the time?
User avatar
bungie4
I post more than I ride
Posts: 6955
Joined: Sat Jan 19, 2013 7:43 pm
FJRModel: 2013 FJR 1300
x 3743
x 6341

Re: Gen 3 surging

Post by bungie4 »

Swap bikes. The ultimate parts cannon.
bill lumberg and SkooterG loved this
WWPD.
#SnowMexican
Choo choo mf'r.
D.F.I.U.N.
User avatar
FJRPittsburgh
Contributor
Veteran
Posts: 1891
Joined: Thu Jun 15, 2017 1:10 pm
FJRModel: 2013 A, 2008 AE has been sold.
Location: Canonsburg, PA
x 8585
x 3626

Re: Gen 3 surging

Post by FJRPittsburgh »

I watched people fiddle with it and that didn't even seem to help!
wheatonFJR and Viper_Dad loved this
2013 Yamaha FJR1300A
2013 Honda CRF250L
2018 Yamaha FZ-07
2019 Yamaha Tracer 900 GT
User avatar
Toter
Veteran
Posts: 1031
Joined: Thu Oct 03, 2019 8:01 am
FJRModel: 2015 FJR 1300 ES "Renee", 2021 BMW R1250GS Rallye, 2022 BMW R1250GS Adventure, 2016 DRZ 400S (Bush Piglet)
Location: North Georgia
x 1515
x 2173

Re: Gen 3 surging

Post by Toter »

I think I would go back to the hidden, mouse induced damage to the wiring harness. Very difficult to find indeed. But, may be the only way. Complete disassembly, inspection, and reassembly. I would have given up years ago, and kicked that bitch to the curb. No mechanical device is worth that amount of frustration. But then, I'm impatient, and would be so jaded towards it, that I would just want it gone.
FJRPittsburgh and Powerman loved this
I spent most of my money on guns, motorcycles, women, and whiskey. The rest I just wasted!
User avatar
Festus
Contributor
Veteran
Posts: 4855
Joined: Tue Mar 28, 2017 3:40 pm
FJRModel: 2013 FJR, 2023 KTM 390 Adventure
x 4045
x 10886

Re: Gen 3 surging

Post by Festus »

I know it seems like a lot but I swear every time we talk about digging into it deeper, Viper Dad says we should just ride, it’s fine. I mean we only try something once every 6 months 😂
FJRPittsburgh loved this
"That wasn’t as bad as I thought it would be" - 1911

"Stay thirsty, my friends"....... Wouldn't that mean I'm dehydrated all the time?
wheatonFJR
Contributor
I post more than I ride
Posts: 20404
Joined: Wed Jan 16, 2013 6:10 pm
FJRModel: 2013-Jwilly Special LD Delivery
Location: Travelers Rest
x 43640
x 18918

Re: Gen 3 surging

Post by wheatonFJR »

I have some surging on mine around 3800rpm. I just ride the dang thing. It gives me joy and owes me nothing.
FJRPittsburgh and Festus loved this
boatanchor, 3rd class.
User avatar
extrememarine
HMFIC
I post more than I ride
Posts: 6852
Joined: Sun Jan 13, 2013 12:17 pm
FJRModel: 2009 FJR
Location: SE Michigan
x 2080
x 13074
Contact:

Re: Gen 3 surging

Post by extrememarine »

swap the ecu's.

If that isn't it, it's wire damage from rodents from way back at the beginning...

Just get it fugured out before we ride the Cherohala next spring...
FJRPittsburgh, wheatonFJR, and Viper_Dad loved this
Ride There!
-Wayne aka asphalt surfer...

IBA#60836

#Peteyismyhero & #JWillywashere
User avatar
Festus
Contributor
Veteran
Posts: 4855
Joined: Tue Mar 28, 2017 3:40 pm
FJRModel: 2013 FJR, 2023 KTM 390 Adventure
x 4045
x 10886

Re: Gen 3 surging

Post by Festus »

extrememarine wrote: Sun Nov 19, 2023 9:00 pm swap the ecu's.

If that isn't it, it's wire damage from rodents from way back at the beginning...

Just get it fugured out before we ride the Cherohala next spring...
It’s not an issue, it doesn’t happen bouncing off the rev limiter 😂
FJRPittsburgh, wheatonFJR, Viper_Dad and 1 others loved this
"That wasn’t as bad as I thought it would be" - 1911

"Stay thirsty, my friends"....... Wouldn't that mean I'm dehydrated all the time?
User avatar
raYzerman
Contributor
I post more than I ride
Posts: 9641
Joined: Mon Mar 18, 2013 10:49 am
FJRModel: 2010 Honda CBF1000FA
Location: Millgrove, Ontario, CA
x 3118
x 11512

Re: Gen 3 surging

Post by raYzerman »

Is the issue apparent in Sport mode AND Touring mode?
Keep yer stick on the ice........... (Red Green)
Duct tape can't fix stupid, but it can sure muffle the sound.
wheatonFJR
Contributor
I post more than I ride
Posts: 20404
Joined: Wed Jan 16, 2013 6:10 pm
FJRModel: 2013-Jwilly Special LD Delivery
Location: Travelers Rest
x 43640
x 18918

Re: Gen 3 surging

Post by wheatonFJR »

raYzerman wrote: Sun Nov 19, 2023 11:44 pm Is the issue apparent in Sport mode AND Touring mode?
Not their bike...but I will check that out on my 13 next time I'm out...
boatanchor, 3rd class.
wheatonFJR
Contributor
I post more than I ride
Posts: 20404
Joined: Wed Jan 16, 2013 6:10 pm
FJRModel: 2013-Jwilly Special LD Delivery
Location: Travelers Rest
x 43640
x 18918

Re: Gen 3 surging

Post by wheatonFJR »

FJRPittsburgh wrote: Sun Nov 19, 2023 3:20 pm I watched people fiddle with it and that didn't even seem to help!
You know, never thought about trying that. But, of course it would be too heavy for my weak ass body. I bet Lumberg could though!
FJRPittsburgh loved this
boatanchor, 3rd class.
User avatar
Toter
Veteran
Posts: 1031
Joined: Thu Oct 03, 2019 8:01 am
FJRModel: 2015 FJR 1300 ES "Renee", 2021 BMW R1250GS Rallye, 2022 BMW R1250GS Adventure, 2016 DRZ 400S (Bush Piglet)
Location: North Georgia
x 1515
x 2173

Re: Gen 3 surging

Post by Toter »

Toter wrote: Sun Nov 19, 2023 8:02 pm I think I would go back to the hidden, mouse induced damage to the wiring harness. Very difficult to find indeed. But, may be the only way. Complete disassembly, inspection, and reassembly. I would have given up years ago, and kicked that bitch to the curb. No mechanical device is worth that amount of frustration. But then, I'm impatient, and would be so jaded towards it, that I would just want it gone.
I was unaware of the resurrection you performed on Jolene, until I recently read through that thread. I now understand the commitment to fixing this problem. After all she's been through, just doesn't seem fair to be fighting a surging issue for so long.
Viper_Dad and FJRPittsburgh loved this
I spent most of my money on guns, motorcycles, women, and whiskey. The rest I just wasted!
User avatar
Festus
Contributor
Veteran
Posts: 4855
Joined: Tue Mar 28, 2017 3:40 pm
FJRModel: 2013 FJR, 2023 KTM 390 Adventure
x 4045
x 10886

Re: Gen 3 surging

Post by Festus »

I thought "Who knows about ECU's"? Ivan.

I called him and spoke with him for about 10-15 minutes. Very helpful man. He ruled out the ECU, all but completely. We talked through a couple of things, things we had changed out already.

He was insistent that it's pretty logical. Said the oxygen sensor on the exhaust wouldn't cause it. That would kick a code if it was a problem, which is has not. He did suggest that the aftermarket fuel pump would be something to look at, stating that it's known to produce incorrect fuel pressure. Gave me some methods to try to isolate whether it's fuel or spark related. We'll try those, eventually. Viper Dad just got heated gear so the chance of saying "let's work on the bike since it's cold outside" and hearing back "Screw it, let's ride" has just increased greatly.

Ivan did say that the ECU has coil drivers on it and it's possible one of those is bad but not too likely because when they do go bad, they tend to cease all spark, if I remember what he said correctly. He was pretty confident that swapping out the ECU's was a complete waste of time.

I think part of what he said to do was to get it idling and then start doing various things to see if those things had any impact on it while it was running on the center stand.
Viper_Dad and FJRPittsburgh loved this
"That wasn’t as bad as I thought it would be" - 1911

"Stay thirsty, my friends"....... Wouldn't that mean I'm dehydrated all the time?
User avatar
bungie4
I post more than I ride
Posts: 6955
Joined: Sat Jan 19, 2013 7:43 pm
FJRModel: 2013 FJR 1300
x 3743
x 6341

Re: Gen 3 surging

Post by bungie4 »

So... Continue shooting ducks.

(Pumps a shotgun at the sky)
wheatonFJR loved this
WWPD.
#SnowMexican
Choo choo mf'r.
D.F.I.U.N.
User avatar
Festus
Contributor
Veteran
Posts: 4855
Joined: Tue Mar 28, 2017 3:40 pm
FJRModel: 2013 FJR, 2023 KTM 390 Adventure
x 4045
x 10886

Re: Gen 3 surging

Post by Festus »

I think his advice was really solid on what to do. We'll see. Maybe some time in the next couple of months, we'll take a stab at it.
"That wasn’t as bad as I thought it would be" - 1911

"Stay thirsty, my friends"....... Wouldn't that mean I'm dehydrated all the time?
User avatar
FJRoss
Veteran
Posts: 2669
Joined: Sat Apr 14, 2018 7:41 pm
FJRModel: 2011 FJR 1300
2017 BMW F700GS
Location: Fredericton NB (Canada)
x 814
x 2392

Re: Gen 3 surging

Post by FJRoss »

Isn't fuel pump ruled out already? You mentioned that you had swapped tanks... (same with fuel rail and injectors).
User avatar
Festus
Contributor
Veteran
Posts: 4855
Joined: Tue Mar 28, 2017 3:40 pm
FJRModel: 2013 FJR, 2023 KTM 390 Adventure
x 4045
x 10886

Re: Gen 3 surging

Post by Festus »

FJRoss wrote: Mon Dec 04, 2023 7:56 pm Isn't fuel pump ruled out already? You mentioned that you had swapped tanks... (same with fuel rail and injectors).
I thought so. His suggested testing should determine if it's fuel or spark related. He was over my head on a lot of what he was saying so I'm trying to piece together what he said to do. He was kind enough to talk to me for free and I was respectful for his time and I didn't want to keep asking him questions. I think he gave me enough to determine if it's fuel or spark. Once we know that much, we'll move to the next steps. Knowing Viper Dad, it might be March before we look at it.

He knew exactly how the ECU acted on what situations and what settings/limits were being called for when. His knowledge of all of that let him very quickly rule out a number of things.
FJRPittsburgh, Cav47, bungie4 and 2 others loved this
"That wasn’t as bad as I thought it would be" - 1911

"Stay thirsty, my friends"....... Wouldn't that mean I'm dehydrated all the time?
Post Reply